Banner Industries HQ - New England
1 Industrial Drive
Danvers, MA 01923
United States
A CLASS OF ITS OWN:
CLEANROOM PRODUCTION
Production of high purity components according to ISO Class 4
Products used in the semiconductor industry must be manufactured in a high purity environment. Any contamination by foreign particles or residues must be avoided. Such conditions only exist in a cleanroom. High purity products such as manifolds or process vessels are welded, assembled, tested and packaged in a cleanroom.
- Orbital welding of manifolds, UHP media systems and high-capacity vacuum systems
- Assembly of components (valves, process vessels)
- Quality controls and leak tightness tests using helium leak tests
- Residue-free cleaning
- Particle-free packaging
- From production to packaging, everything takes place in a closed process
Dockweiler cleanroom manufacturing facts:
- Production of more than 2,000 UHP manifold systems for all major microchip manufacturers in the past 3 years
- UHP welding capacity of 500 welds per week
- Outside diameters from 6 mm to 168.3 mm and lengths of up to 7.30 m available
- Over 300 m2 of cleanroom space
- Cleanrooms comply with ISO Class 4 according to ISO 14644-1 / US Fed Std 209E 10
We bear responsibility for the highest purity of our products. I am fully aware of that.
Manifold production in the cleanroom
Our UHP manifold systems meet all requirements of the semiconductor industry. The prefabricated manifolds are collared and then welded, tested and packaged in a Class 10 cleanroom.
They are made-to-order solutions for the semiconductor industry. With orbital welds and a 100% helium leak test (leakage rate of 1 x 10⁻⁹ mbar l s⁻¹), they offer maximum process reliability for your plant.
We are here to support you!
Further information or a personal consultation? Our products and know-how are there to provide solutions.